In the industrial world, various types of manufacturing processes are being used to convert raw materials into finished products. Manufacturing processes are generally designed in such a way as to produce high-quality products and services at competitive prices, ultimately satisfying the customer or end-user requirements.
The manufacturing processes are broadly classified into two types:
- Primary Shaping Processes
- Secondary Forming Processes
Table of Contents
Primary Shaping Processes
The following manufacturing processes come under this:
- Casting Process
- Forging Process
- Rolling Process
- Drawing Process
- Extrusion Process
- Bending Process
Secondary Forming Processes
The following manufacturing processes come under this:
- Machining Process
- Surface Finishing
- Joining/Assembly
Heat Treatment Processes
Heat Treatment is the property enhancement process that provides the desired strength to the metal or casting products. The following heat treatment processes come under this:
- Hardening
- Tempering
- Normalizing
- Quenching
- Ageing
- Carburizing
- Case Hardening
Machining Processes
The various machining process carried out to remove the metal to give the final finished shape to the product.
- Turing
- Drilling
- Shaping
- Grinding
- Milling
- Boring
- Reaming
- Facing etc.
Surface Finishing Processes
- Buffing
- Polishing
- Lapping
- Shot Blasting
- Electroplating
- Powder Coating
- Painting
Joining and Assembly Processes
- Welding
- Soldering
- Riveting
- Brazing
- Coupling
- Nut Bolts and Screw
- Adhesive bonding
Manufacturing Process Casting
The casting manufacturing process is broadly classified into two categories:
1) Ferrous Casting Processes- that contain Iron as the main constituent.
For example Sand Casting, SGI Casting, CI Casting, etc.
2) Non-Ferrous Casting Processes – that do not contain Iron as the main constituent.
For Example Aluminum Die Casting, Zinc Die Casting, and Copper Die Casting.
Types of Manufacturing Process
The manufacturing processes are also classified as below:
- Casting Process
- Metal Forming Process
- Metal Joining Process
Casting Process
The manufacturing process casting is classified as:
- Die Casting – Hot Chamber Die Casting and Cold Chamber Die Casting
- Sand Mould Casting
- Permanent Mould Casting
- Centrifugal Casting
- Investment Casting etc.
Metal Forming Process
- Sheet Metal Press Working
- Rolling
- Extrusion
- Wire or Tube Drawing
Metal Joining Process
- Permanent Fastening process:
- Welding
- Shouldering
- Brazing
- Riveting
- Temporary Fastening Process:
- Nut Bolts
- Screws
Metal Removal Process
- Machining process:
- Milling
- Facing
- Turning
- Grinding
- Shaping
- Drilling
- Boring
- Reaming
- Drilling etc.
Some other manufacturing processes which are listed below are performed in the manufacturing industries are:
- Metallurgy processes
- Rubber Manufacturing
- Plastic Manufacturing
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