OEE | Overall Equipment Effectiveness | Formula and Calculation

Overall Equipment Effectiveness (OEE) is a performance metric used in the manufacturing process to measure how effectively a machine or process is being utilized. OEE is calculated by multiplying three factors (Availability X Performance X Quality). AVAILABILITY  The percentage of time that the equipment/machine or process is scheduled to run and is actually running. In […]

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Lean Production Manufacturing | Mass Vs Lean Production

Lean production manufacturing is a management philosophy and operational strategy that was developed in Japan following World War II. Lean Production Manufacturing is a standardized approach for the identification and elimination of waste (non-value-added process/activities) for achieving perfection. A systematic approach for maximization of value and elimination of waste. “A systematic/standardized approach that reduces the

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4M Change Management | Change Management Business Process

WHAT IS 4M CHANGE MANAGEMENT? The 4M change management is a systematic approach to managing changes to: MAN MACHINE METHOD MATERIAL It helps to ensure that changes are correctly implemented and efficiently, with minimal disruption to operations. DEFINITION: 4M CHANGE A situation that affects quality in any way may lead to customer complaints or internal

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Types of Maintenance | Maintenance Types | Forms of Maintenance

In manufacturing industries, plant maintenance refers to the activities and processes undertaken to ensure the proper functioning, reliability, and longevity of equipment, facilities, and infrastructure. There are several Types of Maintenance processes that organizations may implement:   Preventive Maintenance or Time-Based Maintenance (TBM) Condition-Based Maintenance (CBM) Predictive maintenance Reactive Maintenance – Breakdown Maintenance Planned Maintenance

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TPM Process | Total Productive Maintenance System | Benefits

TPM PROCESS | TPM DEFINITION TPM Process aims to continuously improve the effectiveness of the production equipment or manufacturing processes through the people’s involvement within the organization. TPM Definition: “Company-focused, Self-directed, cross-function workgroup, working together to improve the overall effectiveness of the equipment and processes within their work area.” TOTAL PRODUCTIVE MAINTENANCE OBJECTIVE TPM Process

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Total Productive Maintenance in Lean Manufacturing

Total Productive Maintenance in Lean Manufacturing is a culture that focuses on maximizing the Overall Equipment Effectiveness-OEE by involving all employees from top management to front-line workers with the aim of keeping all machines in full working conditions throughout life. There are eight principles in the Total Productive Maintenance System implementation program. TPM Principles |

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Manufacturing Processes Types | Production Processes Types

The activity or the combination of activities that are mainly performed to convert raw material into a finished product of different shapes and sizes with or without making any changes in the mechanical and physical properties of the product material is termed as Manufacturing Process or Production Process. There are various types of manufacturing processes

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