Red bin analysis is a process by which the rejected parts are being recorded, analysed, and necessary corrective measures are being taken on daily, weekly and monthly basis by cross function team (CFT) to prevent defect re-occurrence. Red bin analysis in quality is a process of sorting out and to verify the defects generation/occurrence on production lines […]
What is Red Bin Analysis? Red Bin Analysis Format Read More »
The Control Plan is a written document that describe the methods & processes needed for controlling the manufacturing of products (starting from raw material procurement to finished product shipment). The Control Plan Quality gives the operator or inspector the knowledge necessary for proper process control and the production of high-quality components or products. Control Plan
Control Plan Manufacturing | Control Plan Quality Read More »
Unsafe acts can be defined as any activity by workers that is not in accordance with the established safety standard or practice and that can or is likely to create accidents, risk to oneself or others at work, damage equipment, and cause reputational and financial losses to the employer. Unsafe conditions are the risks/hazards present
Unsafe acts in the workplace | Unsafe act vs unsafe condition Read More »
The Quality Core Tools are also known as Automotive Core Tools & IATF Core Tools. These tools are widely applied by automotive and other manufacturing industries for providing high quality products & to meet the customer’s expectations. The Automotive Core Tools are five quality methodology or techniques that support the expectations/requirements of the IATF 16949
Quality Core Tools | IATF Core Tools | Automotive Core Tools Read More »
A Process Flow Chart (PFC) in manufacturing is a diagram of the separate steps of a operations/process in sequential order. PFC also known as process flow diagram (PFD), and Process Map. PFC is a process analysis tool that can be used to describe various processes, such as: Manufacturing process, Project planning, and Service sectors etc.
Process flow chart in manufacturing | Symbols for process flow chart Read More »
Environmental Management System (EMS) is part of the management system used to manage environmental aspects, fulfill compliance obligations, and address risks and opportunities. The revised ISO 14001:2015 standard is based on the high-level structure (HLS) which is a common framework for all ISO management systems. ISO 14001 standard | ISO 14001:2015 ISO 14001 EMS (Environmental Management System)
Environmental Management System EMS | ISO 14001 standard Read More »
Daily Work Management (DWM) is defined as the system that provides the ability to manage departments, functions, and processes, wherein processes are defined, standardized, controlled, and improved by the the process owners. Daily Work Management or Nichijo Gemba Kanri is an important aspect of the KAIZEN journey and very useful tool of Lean Manufacturing. As we
DAILY WORK MANAGEMENT | DWM | DWM MEETING LEVELS Read More »
The Total Productive Maintenance (TPM) approach is ” I OPERATE, and I FIX/MAINTAIN” i.e. the operators maintain their own machines and equipment condition proactively to enhance productivity and lower costs. TPM is a culture that focuses on maximizing the OEE-overall equipment effectiveness (effectiveness of the plant, equipment, and processes) by involving all employees from top
Total Productive Maintenance | TPM Meaning | TPM Objective | Benefits Read More »
TPM stands for Total Productive Maintenance. TPM was developed around the 1960s and it consists of eight supporting activities or 8 pillars. The 5S methodology is the foundation stone of the TPM implementation program. TPM strives for effective and efficient production. That is; No or Fewer Breakdowns No Small Stops or Slow Running No Accidents-provide
TPM Pillars | TPM full form | Meaning and Benefits Read More »
What is System Audit? System Audit focus on the comprehensiveness and effectiveness of fundamental procedures against specified management standard and customer-specific requirements to determine the quality capability of the QM system. There are various quality management system standards like VDA 6.1, IATF 16949, ISO 9001, and AS 9100, etc. VDA 6.1 is the German automotive
System Audit | Process Audit | Product Audit | Relationship Read More »
