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Lean Manufacturing | Lean Principles | Lean 5S

Lean Manufacturing is a standardized approach for the identification and elimination of waste (non-value-added process/activities)  for achieving perfection.

A systematic approach for maximization of value and elimination of waste.

“A systematic/standardized approach that reduces the time-frame between the customer’s order and delivery of product through waste elimination.

Lean manufacturing

Lean Meaning

Lean means elimination or minimizing of any kind of waste/non-value-added activity within the manufacturing process. (e.g. 3M waste – Muda, Mura, and Muri, etc.)

Removal of unwanted activity/process that has no value from the customer’s perspective.

Lean is a value-added process for which customer is willing to pay.

There are various  Lean Manufacturing Tools or ways to be Lean:

Lean Manufacturing | Lean concept

Lean Principles

5 Lean Principles defined by James Womack & Daniel Jones are:

Lean Principles | Lean Meaning

1. Value Value must be specified for the product from the customer’s point of view.

2. Value Stream Identify the value stream for each product from the supplier to the end customer.

3. Flow Make value Flow without interruption along the value stream.

4. Pull An organization must establish a Pull and let the customer Pull value from the supplier/producer.

5. Perfection An organization must strive for Perfection.

Lean principles are comprehensively explained by James Womack & Daniel Jones in his book- Lean Thinking: Banish Waste and Create Wealth”.


Lean Concept | Benefits

  • Waste Elimination
  • Maximize Value
  • Reduction of Lead Time
  • Reduction of Variations
  • Product Flow without interruption
  • Pull of the Customer
  • Continuous Improvement

Recommended Lean Manufacturing books:

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